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一次性餐具模具成型系統(tǒng)工藝說明
本廠一次性餐具模具成型系統(tǒng)是一種自動連續(xù)多工位液壓成型機,液壓系統(tǒng)的運動系統(tǒng)可以通過RS-232C接口與PLC控制系統(tǒng)連接,為PLC控制系統(tǒng)的研發(fā)奠定了硬件基礎??刂葡到y(tǒng)應滿足成型工藝可靠、操作簡單、維護方便的要求。每一個周期的注塑機控制系統(tǒng)分為8個過程:
The mould forming system of disposable tableware in our factory is a kind of automatic continuous multi position hydraulic forming machine. The motion system of the hydraulic system can be connected with PLC control system through RS-232C interface, which lays a hardware foundation for the research and development of PLC control system. The control system shall meet the requirements of reliable forming process, simple operation and convenient maintenance. The control system of injection molding machine in each cycle is divided into 8 processes:
1. 在2工位,擴壓電機旋轉(3DT作用),成型缸上升(1dt作用)極限位置,液壓系統(tǒng)壓力上升,閥卸載2.5s。當成形筒的上升將上下模具分離時,擴散電機的旋轉力使餐具與模具容易分離。所述成形筒的上升也為步驟2所述給料筒的凸出作了準備。
1. In station 2, the expansion motor rotates (3DT function), the forming cylinder rises (1dt function) to the limit position, the hydraulic system pressure rises, and the safety valve unloads for 2.5s. When the upper and lower dies are separated by the rising of the cylinder, the rotating force of the diffusion motor makes it easy to separate the tableware and the dies. The rising of the forming barrel also makes preparation for the projection of the feeding barrel in step 2.
2. 當1工位的進給氣缸伸長完成給料時,3工位的脫料氣缸伸長(4’dt動作),餐具從裝料桿推出,時間2.5秒。
2. When the feed cylinder of station 1 is extended to complete feeding, the stripper cylinder of station 3 is extended (4'dt action), and the tableware is pushed out from the loading bar for 2.5 seconds.
3.暫停5S,在第三站取出餐具。
3. Stop 5S and take out the tableware at the third station.
4. 在收放1工位上料缸的同時,第三工位釋放缸收放(4DT動作)1.5s。
4. While retracting and releasing the loading cylinder of station 1, the release cylinder of station 3 retracts and releases (4dt action) for 1.5s.
5. 一次性餐具模具系統(tǒng)的旋轉電機旋轉(2DT動作)轉換為工作站3S。
5. The rotation (2DT action) of the rotary motor of the disposable tableware mold system is converted to 3s of the workstation.
6. 當雙失速電機旋轉(3DT作用)時,成型缸下降(1DT作用),餐具形成2.5s。
6. When the double stall motor rotates (3DT function), the forming cylinder drops (1dt function), and the tableware forms for 2.5s.
7. 兩成型筒在工位位置不變,壓實和加熱固化時間為12s。
7. The position of the two forming cylinders is the same, and the compaction and heating curing time is 12s.
8. 停在1s。
8. Stop for 1s.
流程要求:系統(tǒng)控制每個設備依次按照以上8工作步驟循環(huán)動作,形成兩個電磁鐵控制油缸應聯(lián)鎖(也就是說,1 DT和DT只能有一個行動或不行動的同時,不同時),4 DT和4“DT要求是相同的。
Process requirements: each equipment is controlled by the system in turn according to the above 8 working steps, forming two electromagnet control oil cylinders to be interlocked (that is, 1 DT and DT can only have one action or not at the same time, not at the same time), 4 DT and 4 "DT requirements are the same.
為了滿足一次性餐具模具操作、維護和調整方便的要求,需要實現(xiàn)以下功能:
In order to meet the requirements of convenient operation, maintenance and adjustment of disposable tableware mould, the following functions need to be realized:
(1)實現(xiàn)連續(xù)自動操作,降低工人的勞動強度
(1) Realize continuous automatic operation and reduce labor intensity of workers
(2)各工序實現(xiàn)單步、連續(xù)動作、點動,便于維護和調整。
(2) Each process can realize single step, continuous action and inching, which is convenient for maintenance and adjustment.
(3)可實現(xiàn)緊急停車,減少事故發(fā)生。
(3) It can realize emergency stop and reduce accidents.
(4)實現(xiàn)工作步進狀態(tài)(步)的指示,從而了解設備運行狀態(tài)。
(4) Realize the indication of working step status (the first step), so as to understand the operation status of the equipment.
以上是一次性餐具廠家為大家介紹的相關內容,想要了解更多內容,歡迎訪問網站:http://m.qylxschool.cn
The above is the relevant content introduced by the disposable tableware manufacturer for you. To learn more, please visit the website: http://m.qylxschool.cn
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